Equipment Upgrade Solution for Mr. Agus from Indonesian

In May 2022, we received an inquiry from Mr. Agus, a customer in Indonesia, regarding a semi-automatic foam machine. Mr. Agus operates a small foam production factory mainly produces rebonded foam and virgin foam, and his products are sold locally. Due to issues related to aging equipment and significant material wastage in his factory, Mr. Agus was interested in upgrading his old machinery. Additionally, the foam he was producing had large pinholes and inside-burn, which he wanted to address.

First, our technical engineers provided Mr. Agus with a new foam production solution. Since foam production can be influenced by local temperature and humidity, after several attempts and improvements to the engineer's formula, the client ultimately achieved the low-density foam he desired, resolving the issues of large pinholes and inside-burn in the foam.

Given that the client's factory equipment was old and had low production efficiency, with frequent machine breakdowns, we proposed a comprehensive equipment upgrade plan based on his budget and specific circumstances.

Our production department customized a machinery solution for the client that reduced the use of molds, and the top-flat device on the machine minimized material wastage during the foam production process. As a result, the client was highly satisfied with the solution provided.