End-to-end solutions from raw materials to production equipments for PU foam and mattress-Sabtech

PRODUCTS

Equipment for Foam and Mattress Production

Explore the machinery used in foam production, foam cutting, foam recycling, and mattress manufacturing, and find the equipment path that fits your factory plan.

SAB-182 Semi-Automatic Batch Foam Machine(3 Component System)

The Batch Foam Machine is specially designed for small batch production and trial runs of flexible polyurethane foam. It features efficient mixing and precise control over the foaming process to ensure consistent foam quality. This machine is easy to operate and ideal for applications such as furniture, mattresses, packaging and other applications. With adjustable dosing ratios, it guarantees foam density and softness tailored to customer needs. The Batch Foam Machine enhances production efficiency while minimizing material waste, making it a perfect choice for manufacturers seeking high quality and cost-effective solutions.

Rebonded Foam Machine Two Molds With Steam Boiler(SAB-RF-03)

The dual mold box steam rebonding machine is specialized equipment for recycling and producing rebonded polyurethane foam blocks. It features two independent mold boxes, which allow alternating operation to improve mold turnover and reduce waiting time between cycles. With an integrated steam heating system, the machine ensures uniform temperature and strong bonding throughout the foam block. The compact design, stable performance, and consistent output quality make it suitable for manufacturing foam used in underlays, gym mats, acoustic panels, and cushioning materials.

Flexible PU Foam Production Line (SAB-2622)

SAB-BF03 Semi-Automatic Batch Foam Machine (5 Component System)

Continuous PU Foam Production Line (SAB-CF02)

Rebonded foam machine(SAB-RF)

20+

20+ years of front-line production experience

5000+

Factory area of 5000+ square meters

Sold to 36 countries worldwide

2019

Sabtech brand was established

Focused on designing and manufacturing machinery for PU foam and mattress.

Stable Output, Not Just Speed

Designed to maintain consistent output during long, continuous production runs—not just high speed at start-up.

Configured To Reduce On-Site Trial And Error

Equipment configured around plant layout, material systems, and operating habits to minimize post start-up adjustments.

Cost-Effective Over The Machine’s Lifetime

Lower total ownership cost achieved through fewer shutdowns, less re-tuning, and more stable long-term operation.

Support That Helps Prevent Start-Up Misalignment

● Many start-up problems begin before production starts, when key parts of the project are not matched clearly enough.

since

2019

Design

100+

A project may look ready on paper, but once the line starts, mismatches between equipment, materials, process settings, and factory conditions often begin to show. That is when production becomes slower to stabilize, and early adjustments start to pile up.

That is why project support matters. It helps key parts of the project align earlier, so the line can enter early production with fewer avoidable setbacks.

Saudi Arabia Continuous Foam Project Case

Rebonded Foam Project For A Mattress Factory In Ma (2)

Rebonded Foam Project For A Mattress Factory In Malaysia

Indonesian Foam Factory Equipment Upgrade Case

Guinea Furniture Manufacturer Rebonded Foam Project

ONE-STOP SOLUTION

What You Get When The Project Moves Forward

Support Before Delivery, During Start-Up, and After Production Begins

Before Equipment Arrives

1) Equipment selection based on production targets

2) Plant layout planning to match machine size and workflow

3) Matching core equipment with necessary supporting equipment

During Start-Up And Early Production

1) Process guidance during initial foam production

2) Material matching and adjustment support

3) Remote or on-site technical assistance during start-up

After The Line Is Running

1) Production optimization as conditions change

2) Upgrade and expansion planning for existing lines

3) Training and long-term service support

Experience Proven On The Factory Floor

First-hand production and equipment usage experience since 1997

company profile

Experience here comes from real foam production, not from specifications alone.

It comes from dealing with unstable output after start-up, endless adjustments that never fully solve the problem, operators struggling with complex settings, and production lines that work in theory but fail under daily pressure.

Many factories come to us after purchasing machines elsewhere—whether lower-cost equipment or well-known brands—because key foaming and process issues remain unresolved. These situations often point to gaps in technical depth or after-sales support.

This experience shapes how our equipment and technical support are built, so factories are not left searching for answers after installation.

OUR NEW

Technical Articles for Foam Production and Machinery Decisions

When Is A Flexible PU Foam Factory Investment Hard To Pay Back?

This article introduces how to judge flexible PU foam projects that lack a reasonable payback path from the beginning.

2026 04 27

Batch vs Continuous Flexible PU Foam Production: Key Differences

Explore batch vs continuous flexible PU foam production: key differences, output, flexibility, and efficiency.

2026 04 22

What Are the Irreversible Risks in Setting Up a Flexible PU Foam Factory?

This article introduces irreversible investments and risk exposure in setting up a new flexible PU foam factory across selection, installation, trial, and scale-up.

2026 04 21

Tell Us About Your Project

Tell us your project needs, and our team will reply with a suitable recommendation.

E-MAIL US

sales@alforu.cn

CONTACT NO.

+86-15687268672

CONTACT PERSON:

Cynthia Cheung

Over 20 years of first-hand production and usage experience, our technology development team aims to make every machine exhibit the characteristics of simplicity, labor efficiency, ease of operation, and minimal maintenance.