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End-to-end solutions from raw materials to production equipments for PU foam and mattress-Sabtech

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PRODUCTS

Equipment for Foam and Mattress Production

Explore the machinery used in foam production, foam cutting, foam recycling, and mattress manufacturing, and find the equipment path that fits your factory plan.

CNC foam cutting machine(SAB-CNC13)
The SAB-CNC13 CNC foam cutting machine is a high-performance, cost-effective equipment designed for precision cutting of various foam materials and geometric shapes. It provides flexible solutions for customers dealing with small-batch and multi-shape foam cutting.

Equipped with a newly designed XY-axis gearbox, it offers high synchronization, low maintenance, and improved cutting accuracy. The system runs on Windows 10 (Chinese and English versions) and uses cloud-based software that supports automatic nesting, automatic cutting-path generation, and tool-angle correction.

Its structure includes optional rotary or conveyor-type worktables, allowing adaptation to different production modes. Core components such as Schneider/Mitsubishi Electric parts and Taiwan Hiwin linear rails ensure reliability and long-term stability. With features like automatic breaking protection, segmented/repeated cutting, and wireless remote maintenance, the SAB-CNC13 delivers efficient, automated, and dust-
Foam Crushing Machine(SAB-CR149)
Our Foam Crushing Machine is designed for efficiently breaking down scrap foam into small particles for recycling and reuse. It is ideal for sponge manufacturers, mattress factories, and furniture producers looking to reduce waste and maximize resource utilization. The machine features a high-speed rotary blade system that ensures uniform particle size and consistent output. It supports a wide range of soft PU foams including conventional, high resilience, and memory foams. With adjustable output sizes and optional dust removal systems, the foam crushing machine helps improve production efficiency while maintaining a clean working environment. Its compact structure, easy operation, and low maintenance make it a reliable solution for foam scrap processing. Whether used independently or as part of a rebonded foam production line, this machine is a valuable asset for foam recycling operations.
High-Precision Horizontal Foam Cutting Machine(SAB-HC01)
The high-precision horizontal foam cutting machine is designed for slicing foam blocks into sheets of uniform thickness. It is suitable for cutting various types of polyurethane flexible foams, including high-resilience foam, memory foam, and conventional foam. The machine features a precision-controlled cutting mechanism, ensuring high cutting accuracy and smooth surfaces. Equipped with a stable working table and an adjustable cutting frame, it can accommodate different block sizes and thickness requirements. This machine is widely used in mattress manufacturing, furniture production, and foam processing industries. Easy to operate and maintain, the horizontal cutting machine enhances production efficiency while reducing material waste. It's an essential tool for manufacturers aiming for consistency, precision, and cost-effective processing of foam materials.
SAB-182 Semi-Automatic Batch Foam Machine(3 Component System)
The Batch Foam Machine is specially designed for small batch production and trial runs of flexible polyurethane foam. It features efficient mixing and precise control over the foaming process to ensure consistent foam quality. This machine is easy to operate and ideal for applications such as furniture, mattresses, packaging and other applications. With adjustable dosing ratios, it guarantees foam density and softness tailored to customer needs. The Batch Foam Machine enhances production efficiency while minimizing material waste, making it a perfect choice for manufacturers seeking high quality and cost-effective solutions.
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20+

20+ years of front-line production experience

5000+

Factory area of 5000+ square meters

36

Sold to 36 countries worldwide

2019
Sabtech brand was established

Focused on designing and manufacturing machinery for PU foam and mattress.

Designed to maintain consistent output during long, continuous production runs—not just high speed at start-up.
Equipment configured around plant layout, material systems, and operating habits to minimize post start-up adjustments.
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Lower total ownership cost achieved through fewer shutdowns, less re-tuning, and more stable long-term operation.
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Support That Helps Prevent Start-Up Misalignment

Many start-up problems begin before production starts, when key parts of the project are not matched clearly enough.
foam machinery
since
2019
Design
100+
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A project may look ready on paper, but once the line starts, mismatches between equipment, materials, process settings, and factory conditions often begin to show. That is when production becomes slower to stabilize, and early adjustments start to pile up.


That is why project support matters. It helps key parts of the project align earlier, so the line can enter early production with fewer avoidable setbacks.

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foam machine manufacturers
ONE-STOP SOLUTION

What You Get When The Project Moves Forward

Support Before Delivery, During Start-Up, and After Production Begins

  Before Equipment Arrives
1) Equipment selection based on production targets
2) Plant layout planning to match machine size and workflow
3) Matching core equipment with necessary supporting equipment

  During Start-Up And Early Production
1) Process guidance during initial foam production
2) Material matching and adjustment support
3) Remote or on-site technical assistance during start-up

  After The Line Is Running 
1) Production optimization as conditions change
2) Upgrade and expansion planning for existing lines

3) Training and long-term service support

Experience Proven On The Factory Floor
First-hand production and equipment usage experience since 1997


Experience here comes from real foam production, not from specifications alone.
It comes from dealing with unstable output after start-up, endless adjustments that never fully solve the problem, operators struggling with complex settings, and production lines that work in theory but fail under daily pressure.

Many factories come to us after purchasing machines elsewhere—whether lower-cost equipment or well-known brands—because key foaming and process issues remain unresolved. These situations often point to gaps in technical depth or after-sales support.

This experience shapes how our equipment and technical support are built, so factories are not left searching for answers after installation.
OUR NEW
Technical Articles for Foam Production and Machinery Decisions
How Blowing Agents Affect Flexible PU Foam Production?
This article introduces how blowing agents in flexible PU foam affect gas source, heat release, structure, cell stability, and the production window across different blowing routes.
2026 04 08
Why Is Memory Foam Hard to Produce Consistently? Formulation, Process, and Production Control
This article introduces why memory foam is hard to stabilize in production and how formulation, process, and on-site control must work together.
2026 04 01
Why Do Polyol, TDI, and Water Simultaneously Affect Density, Hardness, and Resilience in Flexible PU Foam Formulations?
This article introduces how flexible PU foam formulation balances density, hardness, and resilience by coordinating polyol, TDI, water, and foam structure.
2026 03 27
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Tell Us About Your Project

Tell us your project needs, and our team will reply with a suitable recommendation.

sales@alforu.cn
+86-15687268672
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Cynthia Cheung
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Over 20 years of first-hand production and usage experience, our technology development team aims to make every machine exhibit the characteristics of simplicity, labor efficiency, ease of operation, and minimal maintenance.
Contact Us

Contact Person: Cynthia Cheung

Contact Number: +86-15687268672

Email: sales@alforu.cn

WhatsApp: +86-15687268672

Company Address: NO. 18 South Industry Road, Dongguan City, Guangdong Province China

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