End-to-end solutions from raw materials to production equipments for PU foam and mattress-Sabtech
Track Peeling Machine (SAB-HT)
A track peeling machine generally refers to an automated system designed for continuously peeling blocks of polyurethane (PU) foam, synthetic rubber, or similar industrial materials into uniform sheets. These pu foam peeling machines are widely used in the footwear, automotive, and rubber recycling industries to process bulk materials into precise, continuous rolls.Depending on your exact manufacturing need, track peeling machines vary significantly in design:PU Foam Peeling: High-efficiency, frequency-controlled motors draw foam blocks through automated cutting tracks, continuously peeling them into sheets ranging from millimeters to tens of millimeters thick.
The SAB-HT track peeling machine is used for long-length horizontal slicing of continuous foam blocks. It is suitable for flexible PU foam factories that need to cut long foam blocks into thinner foam sheets after continuous foaming.
This peeling machine is mainly used for:
- Long foam block slicing
- Continuous foam sheet cutting
- Thin foam sheet production
- Mattress foam layers
- Furniture foam sheets
- Foam sheets for bonding, lamination, mattress production, furniture foam processing, or further cutting
Compared with regular horizontal foam cutting machines, the track peeling machine SAB-HT uses a track-type movement structure and is more suitable for long foam blocks from continuous foaming production lines.
Available models include SAB-HT01 and SAB-HT02. SAB-HT01 uses a four-drive structure with servo blade frame lifting, adjustable pressure roller, and 10 foam thickness memory settings. SAB-HT02 uses a double-drive structure and supports up to 50 m cutting length for long foam block processing.
Customers can choose the suitable model according to foam width, cutting length, target sheet thickness, production line layout, and daily cutting requirements.
Key Features and Practical Cutting Value
1. Track-type structure for long foam block slicing
Designed for horizontal slicing of long continuous foam blocks, especially foam blocks from continuous foaming lines.
2. Thin foam sheet cutting from 2 mm
Suitable for cutting thin foam sheets used in mattress layers, furniture foam, bonding, lamination, and further foam processing.
3. Pressure roller for stable cutting
The pressure roller helps hold long foam blocks steadily, reducing movement during slicing.
4. Servo-controlled blade frame lifting
Helps control cutting thickness more accurately during repeated slicing of long foam blocks.
5. Track walking system for longer cutting length
The pu foam peeling machine moves along the track, allowing it to cut longer foam blocks than standard horizontal cutting machines.
6. Thickness memory settings
Supports up to 10 thickness memory settings for easier switching between common sheet thicknesses.
7. Optional drive configurations
SAB-HT01 uses a four-drive structure, while SAB-HT02 uses a double-drive structure for different cutting lengths, layouts, and stability needs.
8. PLC-based control system
Helps operators manage cutting settings and foam peeling machine movement more clearly during long foam block slicing.
Related Parameters
| Model No | SAB-HT01 | SAB-HT02 |
| Model Type | Four-drive track peeling machine | Double-drive track peeling machine |
| Cutting Foam Width | W1750 mm | W2150 mm |
| Cutting Foam Height | H1200 mm, max rising height 1230 mm | H1200 mm |
| Cutting Thickness | 2 ± 0.2 mm | 2–60 mm |
| Cutting Length | Depends on track layout | 50 m |
| Traveling Speed | Max. 90 m/min | 0–100 m/min |
| Track / Guide Rail | Track running wheel diameter 300 mm | 56 m track and 56 m guide rail |
| Platform | Track-type cutting layout | 54 m wooden platform |
| Blade Wheel / Blade Belt |
Blade wheel diameter 508 × 60 mm; blade belt 50 × 0.56 mm |
Bottom wheel diameter 300 mm; blade length 8970 mm |
| Drive Structure | Four 1.5 kW motors with RV75 vertical reducers | Double-drive equipment |
| Blade Motor / Power | 5.5 kW blade motor with 7.5 kW Mitsubishi frequency control system | Total motor power 10.52 kW |
| Blade Frame Lifting | 1.8 kW Huichuan servo motor with reducer, imported ball screw, dustproof cover | Rotary encoder and thickness counter |
| Control System | 10-inch Kunlun Tongtai touch screen + Mitsubishi PLC | Mitsubishi PLC, Delta inverter, Omron relay, Schneider control buttons |
| Thickness Setting | 10 foam thickness settings can be saved and switched | Rotary encoder and thickness counter |
| Spare Parts | 3 blades, 10 grinding wheels, 1 set of maintenance tools | 3 blades, 4 grinding wheels, 1 set of maintenance tools |
Before choosing the model, customers should confirm foam width, required cutting length, target sheet thickness, daily cutting volume, workshop layout, and whether pressure roller control or thickness memory settings are needed.
Product Detail
top-notch service
Our customer service team is a dedicated, hard-working group specially selected for their enthusiasm and commitment to providing excellent customer service. They offer advice, answer any queries, and offer continuous support even after a purchase is completed.
COMPANY STRENGTH
Need to Confirm the Right Track Peeling Machine?
Choosing the right track peeling machine depends on foam width, cutting length, target sheet thickness, production layout, and the required drive structure.
Please send us your basic production information:
- Foam block width and height
- Required cutting length
- Target sheet thickness
- Daily cutting volume
- Existing continuous foaming line layout
- Available workshop space
- Whether pressure roller support or thickness memory settings are needed
Based on this information, Sabtech Machine can help evaluate whether SAB-HT01 or SAB-HT02 is more suitable for your foam slicing process, and whether the machine layout matches your production line.
Production Process
We believe that it is foolish to sell any fixed type of machinery. Machinery should be upgraded according to different production scenarios to maximize efficiency.
FAQ for Sabtech SAB-HT Track Peeling Machine
Q1: What’s the max cutting length of track peeling machine?
A: We have two models with different maximum cutting lengths:
SAB-HT02 (Double-drive model): Standard matched with 56m guide rail, supports a maximum cutting length of 50 meters, specially designed for ultra-long continuous foam blocks from full automatic continuous foaming lines.
SAB-HT01 (Four-drive model): Its cutting length is customizable based on your on-site track layout; we can design tracks of any length to match your workshop space and foam production line requirements.
Q2: Can this machine cut 2mm ultra-thin foam sheet stably?
A: Yes, stable 2mm ultra-thin slicing is the core advantage of this series:
SAB-HT01 precision tolerance reaches 2 ± 0.2 mm, it adopts servo blade frame lifting + imported ball screw closed-loop thickness control, with an adjustable pressure roller to fix long foam blocks and avoid blade shaking during cutting.
SAB-HT02 supports a cutting thickness range of 2–60 mm, and can also steadily produce 2mm thin sheets with stable rail walking system.
Equipped with 10 groups of thickness memory storage, you can switch 2mm thin sheet mode with one click for mass production of mattress lamination foam, furniture thin foam sheets without frequent repeated calibration.
Q3: What’s the difference between 4-drive and double-drive model?
1. SAB-HT01 Four-drive Track Peeling Machine
Drive system: Four 1.5kW drive motors with RV75 vertical reducers, four-point synchronous walking, more stable during high-speed slicing.
Cutting width: Max 1750mm foam width.
Core strengths: Ultra-high thickness precision (±0.2mm), servo lifting frame, 10 thickness memory settings, perfect for factories that produce various thin foam specifications frequently.
Suitable for: Medium-sized foam factories with diversified thin sheet orders, high precision requirements.
2. SAB-HT02 Double-drive Track Peeling Machine
Drive system: Dual driving structure, simpler transmission, lower daily maintenance cost.
Cutting width: Wider 2150mm foam width, standard 50m maximum cutting length.
Core strengths: Longer cutting stroke, wider foam processing range, faster traveling speed (0–100 m/min), optimized for large-scale continuous foaming mass production.
Suitable for: Large foam manufacturers with full automatic continuous foaming lines, mass production of uniform long foam sheets.
Q4: How long is your delivery time & after-sales service?
Delivery Time
Standard production cycle for SAB-HT track peeling machine is 25–35 working days after receiving your deposit. If you need customized lengthened track, widened platform or special electrical configurations, the lead time will be extended to 40–45 working days, we will confirm the exact schedule before order signing.
After-sales Service Policy
Warranty Period: 12-month full machine warranty from the date of customer on-site acceptance; key electrical components (Mitsubishi PLC, Huichuan servo, Delta inverter) enjoy extended warranty.
Long-term Support: Lifetime free remote technical guidance via WhatsApp/Email/Video call; after warranty expires, we only charge cost price for spare parts without extra labor fees.
Spare parts supply: We provide standard spare parts (blades, grinding wheels, motors) together with the machine, and maintain permanent spare parts inventory for quick global delivery.
Production optimization service: After the machine runs stably, our technical team offers free production line matching and cutting efficiency optimization suggestions.
Q5: Do you provide on-site installation & training overseas?
A: Yes, full overseas on-site technical service is available, covering all 36 countries our machines have been exported to:
On-site Installation & Commissioning: We arrange professional foam machinery engineers to travel to your factory. Engineers complete machine assembly, track laying, electrical wiring, foam test cutting, and whole-line debugging until stable qualified foam sheets are produced.
Full Operator Training: One-stop training including theoretical knowledge (machine structure, PLC parameter setting, thickness adjustment) and hands-on operation (blade replacement, roller calibration, daily troubleshooting, regular maintenance). We train your operators to independently run and maintain the machine without relying on technicians long-term.
Flexible service modes:
Full engineer overseas dispatch (recommended for first-time foam factory customers);
Remote real-time video guidance installation for customers with experienced maintenance teams to save travel cost;
Follow-up support: After installation, engineers stay on-site for 3–7 days to assist your formal mass production and solve all early production problems.
Contact Person: Cynthia Cheung
Contact Number: +86-15687268672
Email: sales@alforu.cn
WhatsApp: +86-15687268672
Company Address: Foshan City, Guangdong Province China