End-to-end solutions from raw materials to production equipments for PU foam and mattress-Sabtech
Stronger Pressure Foam Profile Cutting Machine (SAB-PC01)
SAB-PC01 stronger pressure foam profile cutting machine is used to process sponge and flexible PU foam into egg-crate foam and other profile foam sheets.
The machine forms matching concave and convex foam surfaces through a medium-wave pressure roller, making it suitable for foam products that require surface shaping and cushioning structure.
Common applications include:
- Mattress foam layers
- Acoustic foam panels
- Packaging foam inserts
- Furniture foam
- Seat cushion foam
- Custom profile foam products
This model is suitable for foam factories and foam processing workshops that need stable egg-crate foam production with a maximum foam width of 2350 mm and foam thickness up to 200 mm.
Key Features and Practical Cutting Value
1. Medium-wave pressure roller for egg-crate foam production
Foam profile cutting machine SAB-PC01 uses a medium-wave pressure roller with a 50 × 50 mm diagonal pattern to produce egg-crate / profile foam sheets with matching concave and convex surfaces.
2. 2350 mm pressure roller for wider foam sheets
The 2350 mm pressure roller supports wider sponge and flexible PU foam sheets, making the machine suitable for mattress foam, acoustic foam, packaging foam, and furniture foam production.
3. Electric pressure roller lifting adjustment
The pressure roller is lifted by a five-ton lifting system with electric up-and-down adjustment, allowing operators to adjust the roller position according to foam thickness and processing needs.
4. Adjustable front platform for foam alignment
The front platform can be manually adjusted so the foam aligns with the center of the two pressing rollers, helping reduce uneven rolling during profile cutting.
5. Stable pressure roller drive with frequency control
The pressure roller uses a 130-type reducer, 5.5 kW Dongguan motor, and 7.5 kW Mitsubishi frequency control system to support stable roller operation during foam profiling.
6. Optional blade drive frequency control
The blade drive motor can be equipped with a Mitsubishi frequency control system, allowing speed adjustment for different sponge materials and cutting requirements.
7. Touch screen and Mitsubishi PLC control
The machine adopts a 10-inch Kunlun Tongtai touch screen and Japan Mitsubishi PLC for clearer operation settings and daily production control.
A foam profile cutting machine (or foam convoluter) is an industrial tool used to slice and shape flexible polyurethane (PU) foam blocks into custom, wavy, or convoluted patterns like "egg-crate" designs.
At its core, a CNC foam cutting system works by turning a digital design into a physical shape. Instead of relying on manual marking and hand crafting, the machine follows programmed coordinates and moves the blade according to the design file. This is what makes a Foam CNC Cutting Machine so valuable in modern production environments. It reduces error, improves consistency, and makes it easier to handle complex foam profiles that would be difficult to achieve by hand.
Benefits of Using a foam profile cutting machine
One of the biggest benefits is accuracy. Since the pu foam cutting machine follows programmed coordinates, it can reproduce the same design repeatedly with minimal variation between parts.
Another advantage is the ability to create complex contours and profiles that would be almost next to impossible achieve manually. Whether producing acoustic foam panels, mattress components, packaging inserts, or custom-shaped products, manufacturers can maintain consistent quality throughout the production run.
A pu foam cutting machine also helps reduce material wastage by following precise cutting paths, making better use of the foam block. At the same time, automation reduces time and improves productivity, allowing operators to complete jobs more efficiently.
For businesses focused on quality, speed, and repeatability, a CNC Foam Cutter provides a reliable solution for modern foam processing requirements.
Related Parameters
| Item | Specification |
|---|---|
| Model | SAB-PC01 |
| Machine Type | Stronger Pressure Foam Profile Cutting Machine |
| Profile Pattern | Medium wave / egg-crate pattern |
| Pressure Roller Pattern | Diagonal size 50 × 50 mm |
| Pressure Roller Size | Length 2350 mm × diameter 200 mm × thickness 25 mm |
| Tooth Nail Length | 30 mm |
| Tooth Nail Type | 18 mm round tooth nails |
| Maximum Processing Foam Size | Width 2350 mm × thickness 200 mm |
| Suitable Foam Type | Medium-density sponge and high-resilience sponge |
| Cutter Wheel Size | Diameter 700 mm × width 70 mm |
| Blade Belt Size | Width 60 mm × thickness 0.56 mm |
| Blade Belt Drive Motor | 11 kW, 6-pole Dongguan motor |
| Pressure Roller Drive | 130-type reducer + 5.5 kW Dongguan motor |
| Pressure Roller Frequency Control | 7.5 kW Japan Mitsubishi frequency control system |
| Pressure Roller Lifting | Five-ton lifting system with electric up-and-down adjustment |
| Front Platform | Manually adjustable height for foam alignment |
| Control System | 10-inch Kunlun Tongtai touch screen + Japan Mitsubishi PLC |
| Spare Parts | 3 blades, 10 grinding wheels, 1 set of maintenance tools |
| Optional Configuration | 11 kW Japan Mitsubishi frequency control system for blade drive motor |
Product Detail
top-notch service
Our customer service team is a dedicated, hard-working group specially selected for their enthusiasm and commitment to providing excellent customer service. They offer advice, answer any queries, and offer continuous support even after a purchase is completed.
Need Help Confirming the Right Stronger Pressure Foam Profile Machine?
Foam profile cutting machine SAB-PC01 is designed for foam profiling applications that require stronger pressure, wider foam processing, and thicker foam cutting. The final surface pattern depends on the pressure roller design, and different patterns require customized rollers.
Please send us:
- Foam width and thickness
- Foam material type and hardness
- Required surface pattern
- Whether stronger profiling pressure is needed
- Target application, such as mattress foam, acoustic foam, packaging foam, or furniture foam
- Expected production volume
- Whether blade drive frequency control is needed
Based on your foam material, thickness, and pressure requirement, Sabtech can help check whether SAB-PC01 stronger pressure foam profile machine is suitable, or whether another foam profile cutting machine configuration is more appropriate.
Production Process
We believe that it is foolish to sell any fixed type of machinery. Machinery should be upgraded according to different production scenarios to maximize efficiency.
Contact Person: Cynthia Cheung
Contact Number: +86-15687268672
Email: sales@alforu.cn
WhatsApp: +86-15687268672
Company Address: Foshan City, Guangdong Province China