End-to-end solutions from raw materials to production equipments for PU foam and mattress-Sabtech
Foam Profile Cutting Machine(SAB-FPC)
SAB-FPC multi-wave foam profile cutting machine is designed to process sponge and flexible PU foam into matched wave-pattern profile sheets.
The foam profile cutting machine uses dedicated pressure rollers to form consistent textured surfaces on foam sheets. Different wave or profile patterns can be achieved by using rollers designed for the required surface shape.
It is suitable for foam products that need surface profiling, cushioning structure, air circulation, decorative texture, or functional foam shaping.
Common applications include:
- Mattress comfort foam layers
- Cushioning foam sheets
- Acoustic foam products
- Protective packaging foam
- Furniture and sofa foam
- Custom wave-pattern foam products
With a maximum foam width of 2300 mm and cutting thickness up to 150 mm, SAB-FPC is suitable for foam factories and foam processing workshops that need stable multi-wave foam profiling for different product requirements.
Key Features and Practical Value
1. Multi-Wave Foam Profile Cutting with 50 × 50 mm Wave Distance
SAB-FPC is designed for multi-wave profile cutting of sponge and flexible PU foam sheets. With a 50 × 50 mm wave distance, it can produce regular wave-pattern foam surfaces for cushioning, surface shaping, and textured foam applications.
2. Pressure Roller Structure for Stable Wave Forming
The pu foam cutting machine uses a 240 mm diameter pressure roller with arc tooth nails to press and guide the foam during cutting. This structure helps form consistent wave profiles and supports stable processing across the foam width.
3. Matched Upper and Lower Foam Sheets from One Cutting Process
During profile cutting, the foam is separated into two matched sheets with corresponding concave and convex surfaces. This improves foam material utilization and supports the production of usable textured foam sheets from one cutting pass.
4. Suitable for Different Wave-Pattern Foam Products
SAB-FPC is suitable for foam factories that need wave-pattern foam sheets for mattress layers, cushioning products, furniture foam, acoustic foam, packaging foam, and other flexible PU foam applications that require surface profiling.
5. Practical Processing Range for Common Foam Sheet Production
With a maximum cutting width of 2300 mm, maximum cutting thickness of 150 mm, cutter wheel diameter of 700 mm, and total motor power of 7.5 kW, SAB-FPC is suitable for regular multi-wave foam sheet processing in foam factories and foam processing workshops.
Related Parameters
| Item | Specification |
|---|---|
| Model | SAB-FPC |
| Machine Type | Profile Cutting Machine (Multi Wave) |
| Machine Size | 5500 × 1300 × 1500 mm |
| Maximum Cutting Foam Width | 2300 mm |
| Wave Distance | 50 × 50 mm |
| Maximum Cutting Thickness | 150 mm |
| Pressure Roller Diameter | 240 mm |
| Pressure Roller Structure | Arc tooth nail |
| Pressure Roller Shaft Head Diameter | 70 mm |
| Cutter Wheel Diameter | 700 mm |
| Belt Size | 10020 × 50 × 0.5 mm |
| Total Motor Power | 7.5 kW |
Product Detail
top-notch service
Our customer service team is a dedicated, hard-working group specially selected for their enthusiasm and commitment to providing excellent customer service. They offer advice, answer any queries, and offer continuous support even after a purchase is completed.
Need to Check Whether SAB-FPC Fits Your Wave-Pattern Foam Products?
Cnc foam cutting machine suitability depends on your foam size, target profile, and whether the required surface pattern can be matched with the proper roller design. Before recommending SAB-FPC, we need to understand what type of wave-pattern foam you plan to produce.
Please share the following information:
- Foam material type and density range
- Original foam block width and thickness
- Required finished sheet size
- Target wave pattern, drawing, or sample photo
- Required profile height or wave depth
- Main product use after cutting
- Current production method or existing foam cutting equipment
- Whether you need one standard pattern or different profile patterns for different products
Based on these details, we can help judge whether SAB-FPC matches your foam size, wave pattern, and production plan, or whether another foam profile cutting solution would be more suitable.
Production Process
We believe that it is foolish to sell any fixed type of foam cutting machinery. Machinery should be upgraded according to different production scenarios to maximize efficiency.
Foam Profile Cutting Machine Faq
Q1: What materials can the foam profile cutting machine process?
A1: This cutting equipment is specially designed for various flexible foam materials, including EPS, EPE, polyurethane foam, memory foam, sponge, and other soft foam blocks. It can customize irregular contoured profiles as required.
Q2: What principle does the foam profile cutter adopt for cutting?
A2: It utilizes high-temperature hot wire thermal cutting technology. The heating wire instantly melts foam without extruding or compressing the material, delivering smooth, burr-free cutting surfaces.
Q3: Is the machine able to produce complex irregular foam shapes?
A3: Yes. Equipped with CNC digital control systems, it supports importing CAD graphics. The machine automatically follows preset paths to cut out curved, round, special-shaped foam profiles with high precision.
Q4: What are the core advantages of this foam contour cutting machine?
A4: It features high cutting precision, stable operation, low material wastage, simple operation, and long service life. The finished foam pieces have neat edges without secondary trimming.
Q5: How much daily maintenance does the foam profile cutter require?
A5: Daily maintenance is minimal. Operators only need to clean foam residue from the machine table, inspect the tightness of heating wires, check lubrication of transmission rails, and verify the normal operation of the control system.
Q6: Can the machine be customized according to production demands?
A6: Customization services are available. We can adjust cutting dimensions, install multi-wire cutting assemblies, upgrade servo control systems, and match automatic feeding and unloading structures based on customers’ foam processing output requirements.
Contact Person: Cynthia Cheung
Contact Number: +86-15687268672
Email: sales@alforu.cn
WhatsApp: +86-15687268672
Company Address: Foshan City, Guangdong Province China