End-to-end solutions from raw materials to production equipments for PU foam and mattress-Sabtech
Product details of the continuous foaming machine price
Quick Overview
The whole production of Sabtech Machine continuous foaming machine price is strictly supervised by professionals who have extensive experience in the industry. Every aspect of the product has been rigorously tested to meet international quality standards. Sabtech's continuous foaming machine price can play a role in various industries. Sabtech Technology Limited has a very stable and huge sales network.
Product Information
Compared with products in the same category, continuous foaming machine price has the following advantages.
Key Features and Practical Production Value
1. Up to 350 kg/min Output for High-Capacity Slabstock Production
SAB-2400-14 supports a maximum output of up to 350 kg/min. It is suitable for factories with enough curing space, cutting capacity, transfer flow, and block storage conditions to support high-volume flexible PU foam slabstock production.
2. Two Foaming Discharge Methods for Different Foam Widths
- The foaming section can be matched with either an overflow trough or a traversing head according to the required foam width and product result.
- Overflow trough is more suitable for wider foam production, usually around 2000–2400 mm, and can support foam height up to about 1200 mm.
Traversing head is more suitable for foam width around 1000–2000 mm, especially when finer hand feel and more even cell structure are required.
3. Servo-Driven Mixing Head for More Accurate Speed Control
The main mixing head uses a 45 kW servo motor with a 0–6000 rpm speed range. Servo control allows more accurate speed adjustment during continuous foaming, helping the mixing speed better match different output rates and formula conditions.
4. Adjustable Side Boards and Multi-Section Fall Plate for Forming Control
The side boards can be adjusted within the 1.5–2.5 m width range, while the fall plate uses multiple adjustable sections. This helps match different foam widths and improves control over foam flow, rising rhythm, and slabstock forming.
5. Mitsubishi PLC Control for Synchronized Line Operation
The Mitsubishi PLC system controls formula output, metering pump operation, conveyor speed, fall plate height display, line status, and fault feedback. This helps operators monitor key production points and keep the continuous foaming process coordinated.
6. Raw Material Temperature Control Before Metering and Mixing
The heating and cooling unit controls the temperature of main material working tanks before metering and mixing. Stable raw material temperature helps maintain more consistent viscosity, flow condition, metering accuracy, and reaction behavior.
Related Parameters
| Model | SAB-SAB-2400-14 | Component System | Configured according to formula system and project requirements |
| Machine Length | Approx. 40 m | Foaming Method | Overflow trough or traversing head, selected according to foam width and product requirements |
| Power Supply | 380V, 50Hz | Machine Type | Flexible PU Foam Slabstock Continuous Foaming Line |
| Total Power | Approx. 100 kW | Application | Continuous flexible PU foam slabstock block production |
| Current | Approx. 210A | Silicone-Air Pre-Mixer | 5.5 kW servo motor, 0–9000 rpm |
| Foam Width Range | 1.3–2.3 m | Control System | Mitsubishi PLC closed-loop control system |
| Max. Foam Height | 1.3 m | Touch Screen | 15-inch KINCO touch screen |
| Max. Output | Up to 350 kg/min | Fall Plate System | Approx. 7.5 m, 6-section adjustable fall plate |
| Foam Density Range | 8–80 kg/m³ | Exhaust Air Volume | Approx. 69,000 m³/hr |
| Main Mixing Motor | 45 kW servo motor | Cutting Machine | Optional automatic circular knife cutting machine |
| Mixing Speed Range | 0–6000 rpm | Max. Cutting Foam Size | 2.4 m width × 1.4 m height |
| Bottom Conveyor Speed | 2–8 m/min | Temperature Control | 10 HP air-cooled heating and cooling unit for main material tank temperature control |
| Side Board Width Adjustment | 1.5–2.5 m | Feeding System | Main material feeding system included, configured according to project requirements |
See a related continuous foaming line project for reference: Saudi Arabia PU Foam Factory Project Case
Product Detail
Machine Structure Details
14-Component Configuration for General-Purpose flexible PU foam Production
Suitable for general-purpose flexible PU foam production used in mattress, furniture, upholstery, packaging, and regular foam converting applications.
35-Component Configuration for High-End Bra Foam Production
Suitable for high-end bra foam production with more complex formula systems, tighter material control, and higher requirements for foam feel and consistency.
top-notch service
Sabtech provides technical support for flexible PU foam production equipment, including installation guidance, operator training, and process optimization.
Our team helps customers achieve stable and efficient operation of their foam production lines.
Need Help Choosing The Right Continuous Foaming Line?
Before confirming the SAB-2400-14 configuration, please check whether your project conditions can match continuous flexible PU foam slabstock production.
To recommend a suitable line configuration, Sabtech usually needs to know:
- Target foam products and density range
- Planned foam width and foam height
- Expected output and production frequency
- Formula system and component requirements
- Color, additive, or special material control needs
- Workshop layout, available installation space, and line direction
- Curing space and foam block storage area
- Whether you need cutting, transfer, or conveying equipment after foaming
- Whether the project is a new factory, factory expansion, or existing line upgrade
Based on this information, Sabtech can help judge whether SAB-2400-14 fits your project and how the metering system, tank layout, foaming method, cutting section, and supporting equipment should be configured.
Contact Sabtech to confirm the suitable continuous foaming line configuration for your factory.
Production Process
Each Sabtech machine is manufactured through precise machining, professional assembly, and systematic testing to ensure stable performance and reliable operation before delivery.
Company Information
With the location in dong guan, Sabtech Technology Limited is a diversified company mainly engaged in PU foam making machine,Rebonded foam machine,Foam cutting machine,Tape edge machine,CNC foam cutting machine,Continuous foaming machine,Batch foaming machine,Horizontal foam cutting machine,Vertical foam cutting machine,Circular foam cutting machine,Profile cutting machine,Foam profile cutting machine,Foam peeling machine,Foam shredder machine,Mattress quilting machine,Edge sewing machine,Fabric cutting machine,Fabric folding machine,Pillow filler machine,PU foam machinery,Mattress Machinery management. Based on the responsible and honest manner, our company insists on providing customers with quality products and services, and it is also the reflection for our business philosophy. Meanwhile, we practice the core value of 'pragmatic and diligent, pioneering and innovative' to achieve mutual benefit with customers. Our company attaches great importance to talent cultivation. Currently, we have established a staff team of high quality and high efficiency. It is the effective guarantee for the long-term development. Sabtech provides comprehensive and reasonable solutions based on customer's specific situations and needs.
Welcome customers to cooperate with us!
Contact Person: Cynthia Cheung
Contact Number: +86-15687268672
Email: sales@alforu.cn
WhatsApp: +86-15687268672
Company Address: Foshan City, Guangdong Province China