End-to-end solutions from raw materials to production equipments for PU foam and mattress.
Flexible PU Foam Production Line (SAB-2622)
The SAB-2622 flexible PU foam production line is engineered for continuous industrial production of flexible foam blocks. The equipment integrates multi-component dosing, high-speed mixing technology, and a stable conveyor foaming system to maintain consistent foam rise and curing conditions.
This production line supports a wide range of foam formulations and provides reliable performance for large-scale flexible PU foam manufacturing.
Quick Specs:
Stable Conveyor Foaming System
High-Speed Mixing Head
Max Output: up to 300 kg/min
Foaming Density: 6–70 kg/m³
Product Features
1. Industrial Multi-Component Metering System
Supports multiple raw materials and additives for continuous polyurethane foam production.
2. High-Efficiency Mixing Head
The high-speed mixing head ensures uniform raw material blending and consistent foam structure.
3. Heavy-Duty Conveyor Foaming System
Designed for continuous industrial foam production with stable operation.
4. Consistent Foam Rise Process
The foaming frame and conveyor system maintain stable foam rise during production.
5. Advanced PLC Control Platform
Provides real-time monitoring, parameter control and stable production management.
6. Reliable Continuous Foam Production
The system is designed for long-term continuous foam manufacturing in industrial environments.
Related Parameters
| Component | 10 groups | Raw Material Tanks | Carbon steel storage tanks |
| Polyol Metering Pump | Viking Metering Pump(max. 350kg/min) | Material Temperature Control | Heating coil temperature control |
| POP Metering Pump | Viking Metering Pump | Air Mixing System | Silicone-Air Pre-Mixer |
| TDI Metering Pump | NB-100 High Pressure Pump | Pigment Metering | 3 Color Metering Units |
| Water Metering Pump | CT-1140 High Pressure Pump | Control System | Mitsubishi PLC |
| Metering Accuracy | High Precision Metering System | Total Power | Approx. 100 kW |
Product Detail
top-notch service
Sabtech provides technical support for flexible PU foam production equipment, including installation guidance, operator training, and process optimization.
Our team helps customers achieve stable and efficient operation of their foam production lines.
Sabtech Technology Limited specializes in the design and manufacturing of polyurethane foam and mattress machinery.
Since 2003, our team has been involved in PU foam and mattress manufacturing, gaining practical understanding of foam production processes and factory operations.
Our engineers specialize in polyurethane processing technology, mechanical design, and industrial control systems, providing technical guidance for equipment installation, production setup, and process optimization.
Sabtech machines are designed to simplify production operations, improve equipment efficiency, and reduce maintenance requirements for foam manufacturers.
Production Process
Each Sabtech machine is manufactured through precise machining, professional assembly, and systematic testing to ensure stable performance and reliable operation before delivery.
Contact Person: Cynthia Cheung
Contact Number: +86-15687268672
Email: sales@alforu.cn
WhatsApp: +86-15687268672
Company Address: NO. 18 South Industry Road, Dongguan City, Guangdong Province China