End-to-end solutions from raw materials to production equipments for PU foam and mattress.
Continuous Foaming Line for Flexible PU Foam Production(SAB-2622)
This continuous foaming line is a highly advanced polyurethane soft foam production system, designed for manufacturers who require flexible, precise, and efficient multi-component blending. With the ability to process up to 12 different raw materials simultaneously, this system supports a wide range of foam formulations, making it ideal for the production of conventional foam, high resilience foam, memory foam, and specialized technical foams such as flame-retardant or anti-static foams.
Each component in the system is independently controlled, allowing for accurate metering, temperature regulation, and mixing ratio adjustments. The advanced PLC and touch screen control system offers intuitive operation, real-time monitoring, and rapid switching between formulations with minimal downtime. This makes it particularly suitable for factories that produce multiple product types or frequently change formulations.
The foaming line significantly reduces manual handling and raw material waste, improving overall production efficiency and cost-effectiveness. Its modular design allows for future expansion or customization based on production needs. The system integrates seamlessly with both continuous and batch foaming equipment, offering versatility for a range of production scales.
Whether for furniture, bedding, automotive, or industrial foam applications, the foaming line delivers consistent quality, precise control, and long-term reliability. It is the ideal solution for manufacturers looking to optimize their processes and stay competitive in a fast-evolving market.
Product Features
1. Multi-component precision blending: Supports up to 12 independently controlled raw materials, meeting the needs of complex andmultifunctional foam formulations.
2. Flexible recipe switching: Enables quick changeover between different formulas with minimal downtimeideal for high.mix, low-volume production environments.
3. Advanced PLC control system: Features a user-friendly touch screen interface and programmable logic controller (PLC) forintuitive operation, recipe management, and real-time monitoring.
4. Accurate metering and temperature control: Each component is equipped with independent metering pumps and heating systems to ensureconsistent foam quality and process reliability.
5. Compatible with continuous and batch foaming: Easily integrates with both continuous and discontinuous foaming systems, offering adaptabilityto different production setups.
6. Modular design for future expansion: Built with a modular structure that supports easy upgrades or customization to meet evolvingproduction needs.
7.Reduced material waste and labor cost: Automated dosing and control reduce raw material loss and manual intervention, resulting inhigher efficiency and lower operational costs.
Related Parameters
| Component | 12 groups | Mass flow meter | TDI*1, MC*1, Water*1, Air*1 |
| Maximum output | 350KG/Min | Fallplate | The width and height can be adjusted automatically divided into 6 sections |
| Main Part Dimension | L42m*W6m*H4m | Buttom paper system | 1set |
| Foaming Width | 1300mm~2300mm adjustable | Cool Chilling machine | 1*10HP |
| Foaming height | Max 1300mm | Foaming Density | 6 -70kg/M |
| Foaming Speed | 2-8M/min adjustable | Block Cutter | 1set |
| Foaming System | Spray system and over flow | Total Power | Approx 100KW |
| Bottom conveyer | L27m*W2.7m*H0.9m | Machine Floor Size | L45m*W5m*H4.5m |
Product Detail
top-notch service
Our customer service team is a dedicated, hard-working group specially selected for their enthusiasm and commitment to providing excellent customer service. They offer advice, answer any queries, and offer continuous support even after a purchase is completed.
Sabtech Technology Limited is rooted in the foundational technical expertise of machinery and backed by over 20 years of experience in mattress and PU foam manufacturing. Our aim is to produce economically efficient, high-performance, user-friendly, and low-maintenance polyurethane foam and mattress machinery.
We have five production factories, access to resources from ten chemical material factories, and collaborations with over 100 furniture manufacturers in our supply chain. Our team includes five engineers specializing in polyurethane engineering, mechanical engineering, and circuit design, offering personalized one-on-one production technology training. An 8-person after-sales service team commits to responding within one hour. There are sample machines in the workshop available for on-site mechanical operation demonstrations at any time.
To date, we have served 18 factories, assisting them in constructing, upgrading, and renovating their facilities. Providing professional insights for over 60 mattress and PU foam factories on factory planning and layout optimization, improving equipment efficiency, and reducing costs. Resolving mechanical operation issues, quality problems in foaming, and raw material waste issues for over 80 factories.
We meticulously craft every detail of our machines, striving to make them serve workers better, reduce complexity, alleviate the burdens on frontline production workers, increase production efficiency, reduce production costs, and minimize maintenance issues.
Production Process
We believe that it is foolish to sell any fixed type of machinery. Machinery should be upgraded according to different production scenarios to maximize efficiency.
Contact Person: Wenky Lau
Contact Number: +86-15687268672
Email: sales1@alforu.cn
WhatsApp: +86 15687268672
Company Address: NO. 18 South Industry Road, Dongguan City, Guangdong Province China