End-to-end solutions from raw materials to production equipments for PU foam and mattress.
Continuous PU Foam Production Line (SAB-CF02)
The SAB-CF02 continuous PU foam production line is designed for manufacturers requiring flexible formulation control in continuous foam production. The system enables precise dosing of multiple raw materials and additives, allowing stable production of foam blocks with different densities and performance characteristics.
Its continuous foaming structure ensures reliable operation and consistent foam block quality for flexible PU foam factories.
Quick Specs：
Multi-Component Dosing System
Precision Metering Pumps
Max Output: up to 300 kg/min
Foaming Width: up to 2300 mm
Product Features
1. Multi-Component Raw Material Dosing System
Supports multiple raw material streams including polyol, TDI, water, catalysts, silicone oil, pigments and additives.
2. High-Speed Mixing Technology
The mixing head ensures efficient blending of raw materials and stable foam cell structure.
3. Continuous Foaming Production Structure
The conveyor system maintains stable foam rise and continuous foam block production.
4. Precise Raw Material Control
Accurate metering improves foam density stability and reduces material fluctuation during production.
5. Industrial PLC Control System
The PLC system allows operators to monitor equipment status and adjust production parameters efficiently.
6. Stable Foam Block Formation
Optimized foaming frame and rising plate design ensure uniform foam block shape and consistent density distribution.
Related Parameters
| Component | 12 groups | Bottom Conveyor Speed | 2–8 m/min |
| Foaming Frame Length | Approx. 7.5 m | Side Conveyor Motor | 2.2 kW |
| Bottom Conveyor Size | 27 m × 2.7 m | Bottom Conveyor Motor | 5.5 kW |
| Side Plate Width Adjustment | 1.5-2.5 m | Block Cutting Machine | Automatic Block Cutter |
| Rising Plate Angle | Adjustable 2°–5° | Control Interface | Touch Screen Control |
| Bottom Conveyor Speed | 2–8 m/min | Total Power | 1Approx. 100 kW |
Product Detail
top-notch service
Sabtech provides technical support for flexible PU foam production equipment, including installation guidance, operator training, and process optimization.
Our team helps customers achieve stable and efficient operation of their foam production lines.
Sabtech Technology Limited specializes in the design and manufacturing of polyurethane foam and mattress machinery.
Since 2003, our team has been involved in PU foam and mattress manufacturing, gaining practical understanding of foam production processes and factory operations.
Our engineers specialize in polyurethane processing technology, mechanical design, and industrial control systems, providing technical guidance for equipment installation, production setup, and process optimization.
Sabtech machines are designed to simplify production operations, improve equipment efficiency, and reduce maintenance requirements for foam manufacturers.
Production Process
We believe that it is foolish to sell any fixed type of machinery. Machinery should be upgraded according to different production scenarios to maximize efficiency.
Contact Person: Cynthia Cheung
Contact Number: +86-15687268672
Email: sales@alforu.cn
WhatsApp: +86-15687268672
Company Address: NO. 18 South Industry Road, Dongguan City, Guangdong Province China