End-to-end solutions from raw materials to production equipments for PU foam and mattress.
Continuous PU Foam Machine (SAB-CF01)
The SAB-CF01 continuous PU foam machine is designed for stable production of flexible PU foam blocks used in furniture and mattress manufacturing. The system integrates precise raw material metering, high-speed mixing, and a continuous foaming structure to ensure consistent foam quality and reliable production performance.
With a configurable multi-component dosing system, the machine supports different foam formulations while maintaining stable production efficiency.
Quick Specs：
Max Output: up to 300 kg/min
Foaming Width: up to 2300 mm
Foaming Density: 6–70 kg/m³
Continuous Foaming Method
Product Features
1. Precision Multi-Component Metering System
The machine uses precision metering pumps to control polyol, TDI, water, catalysts and additives, ensuring stable foam formulation and consistent foam density.
2. High-Speed Mixing Head
The high-speed mixing head provides rapid and uniform blending of raw materials, producing stable foam cell structure.
3. Continuous Conveyor Foaming System
The conveyor foaming structure allows stable foam rise and supports continuous block foam production.
4. Adjustable Foaming Width System
The side plate system allows foaming width adjustment to produce different foam block sizes according to production needs.
5. PLC Control System
The PLC-based control system enables real-time monitoring and adjustment of production parameters.
6. Stable Foam Rise and Block Formation
Optimized foaming frame and rising plate structure ensure stable foam expansion and consistent foam block formation.
Related Parameters
| Component | 13 groups | Foaming Height | Up to 1.3 m |
| Maximum output | 350 kg/min | Foaming Density | 6–70 kg/m³ |
| Mixing Head Motor | 45 kW Servo Motor | Control System | Mitsubishi PLC + Touch Screen |
| Mixing Speed | 0-6000 rpm | Total Power | Approx. 100 kW |
| Foaming method | Trough foaming with oscillating mixing head | Installation Length | Approx. 40 m |
| Foaming Width | 1.3–2.3 m Adjustable |
Product Detail
top-notch service
Sabtech provides technical support for flexible PU foam production equipment, including installation guidance, operator training, and process optimization.
Our team helps customers achieve stable and efficient operation of their foam production lines.
Sabtech Technology Limited specializes in the design and manufacturing of polyurethane foam and mattress machinery.
Since 2003, our team has been involved in PU foam and mattress manufacturing, gaining practical understanding of foam production processes and factory operations.
Our engineers specialize in polyurethane processing technology, mechanical design, and industrial control systems, providing technical guidance for equipment installation, production setup, and process optimization.
Sabtech machines are designed to simplify production operations, improve equipment efficiency, and reduce maintenance requirements for foam manufacturers.
Production Process
Each Sabtech machine is manufactured through precise machining, professional assembly, and systematic testing to ensure stable performance and reliable operation before delivery.
Contact Person: Cynthia Cheung
Contact Number: +86-15687268672
Email: sales@alforu.cn
WhatsApp: +86-15687268672
Company Address: NO. 18 South Industry Road, Dongguan City, Guangdong Province China