End-to-end solutions from raw materials to production equipments for PU foam and mattress-Sabtech
SAB-BF03 Semi-Automatic Batch Foam Machine (5 Component System)
Semi-Automatic Batch Foam Machine for 5-Component Flexible PU Foam Production
SAB-BF13S is a semi-automatic batch foam machine designed for flexible PU foam production with a 5-component material system. Compared with simpler batch foaming equipment, this model is more suitable for factories that need to handle more material components and produce foam with a wider formulation range.
The machine is equipped with 5 big material tanks and automatic feeding pumps for the main materials, while small additives such as T9, A33, silicone, and MC are added manually according to the production formulation. This structure gives factories a practical balance between material control, operation flexibility, and investment cost.
With PLC touchscreen operation, an oil hydraulic system, a custom-size square foaming mold, and an integrated hot and cold water system, SAB-BF13S is suitable for producing flexible PU foam blocks with densities from 8 to 80 kg/m³.
This machine is suitable for foam factories, mattress material manufacturers, furniture foam suppliers, and batch foaming production workshops that need semi-automatic flexible PU foam production with more formulation control than basic box foaming machines.
Key Features and Practical Foaming Value
1. 5-Component Feeding Structure
The machine uses 5 big material tanks with automatic feeding pumps for the main raw materials, while small additives such as T9, A33, silicone, and MC are added manually according to the formulation. This structure gives factories more formulation flexibility than basic batch foaming machines.
2. PLC Touchscreen Control
The PLC touchscreen control system makes operation more direct and helps operators manage the batch foaming process more clearly during production.
3. Integrated Hot and Cold Water System
The integrated hot and cold water system helps control material temperature before foaming, supporting more stable reaction conditions for flexible PU foam production.
4. Oil Hydraulic Mold Operation
The oil hydraulic system is used to assist mold movement during batch foaming. It makes mold operation more controlled and reduces the need for operators to handle heavy mold actions manually.
5. Custom-Size Square Foaming Mold
The square foaming mold can be customized according to the required foam block size and factory production needs.
6. Wide Density Production Range
The machine supports flexible PU foam production from 8 to 80 kg/m³, making it suitable for different block foam applications such as mattress foam and furniture foam.
Related Parameters
| Item | Specification |
|---|---|
| Model | SAB-BF13S |
| Machine type | 5-Component Semi-Automatic Batch Foam Machine |
| Suitable material | flexible PU foam raw materials |
| Material system | 5-component system |
| Big material tanks | 5 sets, with automatic feeding pump |
| Small additives | T9, A33, silicone, MC added manually |
| Control system | PLC touchscreen control system |
| Hot and cold water integrated machine | 1 set, 5P |
| Oil hydraulic system | 1 set |
| Foaming mold | 1 set square foaming mold, custom size |
| Optional mold | Round mold available upon request |
| Foaming density range | 8–80 kg/m³ |
| Output | 100–230 m³ per 8 hours |
Product Detail
top-notch service
Sabtech provides technical support for flexible PU foam production equipment, including installation guidance, operator training, and process optimization.
Our team helps customers achieve stable and efficient operation of their foam production lines.
Need Help Choosing the Right 5-Component Batch Foam Machine?
Please send us:
- Your target foam block size
- Required foam density range
- Main foam products you plan to produce
- Whether you need square mold, round mold, or both
- Your expected output per 8 hours
- Raw material components you need to handle
- Available workshop space and power supply condition
Based on this information, Sabtech can help check whether SAB-BF13S fits your flexible PU foam production needs, and whether the mold type, material system, and supporting configuration match your factory conditions.
Contact Sabtech to confirm the suitable batch foaming solution.
Production Process
Each Sabtech machine is manufactured through precise machining, professional assembly, and systematic testing to ensure stable performance and reliable operation before delivery.
Contact Person: Cynthia Cheung
Contact Number: +86-15687268672
Email: sales@alforu.cn
WhatsApp: +86-15687268672
Company Address: Dongguan City, Guangdong Province China